Thanks for all the advice. I didn't know about the DCM reacting with DMT.
As for the distillation, I can also apply farily strong vacuum (-690 mmHg). This might lower the b.p. of naphtha enough so that distilling it off won't hurt DMT.
Stripping off DCM under vacuum is possible but I don't have a rotavap, only the distillation apparatus. I at first thought about removing all DCM from the boiling flask, then adding naphtha, but I was afraid the intermediate product will be a sticky paste (trapping some DCM in it) that refuses to dissolve in naphtha.
Another option is to use hexane instead of naphtha as it has lower boiling point at atmospheric pressure and not being so volatile as DCM (?).
Yes toluene is also an option. I never tried FASA with that. I only did FASA on already extracted DMT. I am afraid FASA will lower the yield plus adding more steps to the procedure (freebasing). But it seems to shorten the time of the whole procedure too.
So here are the possible alternate procedures as far as I understand:
PROCEDURE 1: extract with toluene, FASA, filter, dry, convert to freebase
PROCEDURE 2: extract with hexane/heptane/naphtha, distill off the solvent under vacuum until cloudy, heat up (to redissolve the product), freeze-precipitate
PROCEDURE 3: extract with DCM, distill off all the solvent (possibly under vacuum), redissolve product in a small amount of naphtha, freeze-precipitate
PROCEDURE 4: extract with DCM, distill off all the solvent (possibly under vacuum), redissolve product in a small amount of acetone/toluene, FASA, filter, dry, convert to freebase
So now the no. 2 seems most viable to me. I like no. 3 too but only as long as there won't be traces of DCM in the product.
Note that I always vacuum dry the powdered product in a dessicator, so the solvent should not be there in the end anyway.
I plan to get a rotavap as I love plant extractions in general as well as simple organic syntheses that involve extractions. But it's an expensive item and I am saving for it... hopefully some day...